MasterEmaco S 5400 for structural repair of concrete (30 kg)

You can eliminate the shortcomings of reinforced concrete structures and repair rebuilt structures using EMACO concrete repair mixture. The modern manufacturer has distinguished itself in the construction market by the quality of its products and convenient form of release. The technical characteristics of the building material meet all the standards and requirements of the organization standard GOST 1.4-2004, put into effect on December 1, 2005. In replacement of TU5745-004-40129229-2002.

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Technical characteristics: material features

Repair mixtures are easy to use and form good adhesion between the working material and the surface.
EMACO non-shrinkage concrete mixtures are distinguished by the following properties:

• meet all specified norms and requirements of state standards;
• resistant to mechanical and atmospheric influences;
• differ in moisture-resistant and frost-resistant effects;
• easy to use;
• form high-quality adhesion between the material and the surface;
• have increased plasticity;

Dry brand mixtures are used strictly according to the specified informative recommendations. Work with the material is carried out at temperatures from + 5 to +35 degrees Celsius. The dry powder of the product is diluted with purified water, the dosage is strictly according to the attached recipe. The solution is mixed using a gravity mixer to produce large batches, and a drill with a special attachment to prepare smaller volumes. EMACO building materials contain heavy toxic modifiers, so workers are required to work with the products only with full protective equipment: a respirator and special clothing.

Brands and types

EMACO is a manufacturer specializing in the production of dry non-shrinking mixtures for the repair and complete reconstruction of reinforced concrete products.

The types of brand mixtures are presented in the table:

Where are Emako solutions used?

All concrete structures, one way or another, are subject to various external influences. In addition, low-quality building materials are sometimes used in their construction. It also happens that designers or builders make mistakes. This often becomes the reason that the concrete gradually begins to deteriorate and rust appears on the reinforcement.

Damaged concrete products require urgent repair work. Today this problem is easily solved: specialists use EMACO mixtures, which allow them to eliminate damage on reinforced concrete surfaces. New technologies for producing special mixtures make it possible to get rid of cracks and thereby protect concrete buildings. Emako non-shrinkage, quickly hardening mixtures contain components intended for restoration work with concrete.

Using Emaco dry mix.

EMACO is a dry composition, the size of the aggregate in which should not exceed ten millimeters. Builders who use the concrete mixture claim that it is easy to lay and has high ductility. The product is resistant to external influences and forms good adhesion to reinforcing mesh, brick, and old concrete surfaces. The compositions have compressive strength and can withstand heavy loads. The listed characteristics, together with adhesion, make it possible to achieve maximum ease of use. In addition, the products are durable and reliable.

Applications, species diversity and characteristics

It is advisable to use EMACO concrete mixtures for the following purposes:

Used by EMACO when it is necessary to eliminate defects or make repairs in reinforced concrete structures.

• Repair of reinforced concrete products.
• Reconstruction of automobile and country roads made of concrete.
• Preventive and targeted work on airfield runways, race tracks and other specific surfaces.
• Elimination of defects in structures for construction and special purposes.
• Decoration of individual reinforced concrete elements.

For casting: types of compositions

Construction product EMACO S88

The mixture is intended for restoration work with a protective layer of concrete. A distinctive feature from other compositions is the filler with a fractionation of no more than 2.5 mm and the absence of chlorides in the composition. At the time of dilution with purified water, a casting solution is formed, which does not undergo delamination during long-term operation. An ideal option for repairing reinforced concrete structures. The pouring thickness is 20 -40 mm, which greatly simplifies repair processes. The mixture is used in the following cases:

• Elimination of defects formed on reinforced concrete structures.
• Repair of bridges, ports, airfields and all surfaces subject to force loads.
• Cementing and strengthening of the foundation, load-bearing and supporting elements of the structure, floor slabs and building foundations.

Repair mixture EMACO S66

The non-shrinking material is diluted with water and used in the reconstruction of parking lots or open parking lots.
A dry, non-shrinking material that, when interacting with a diluent (purified water), forms a casting solution. The thickness of the laying layer is from 25 to 100 mm. Natural fillers with a fraction of no more than 30 mm. Do not contain chlorides or metallic inclusions. Used for repair:

• road surfaces with an increased degree of power load;
• airfield runways, open parking lots, parking lots;
• reinforced concrete structures exposed to negative factors (water, air, precipitation);
• foundations, load-bearing supports;
• reinforced frames, slabs and other concrete elements.

For plastering

Construction powder EMACO 90

Composition of dry building material:

• quartz sand;
• purified water;
• cement;
• polymer substances.

The building mixture is resistant to environmental influences, such as freezing and thawing cycles.
At the moment of interaction of the dry powder with the diluent, a thixotropic type solution is formed, which does not have the properties of delamination and cracking after complete hardening. It has a high adhesion level. Insensitive to negative environmental influences, such as ultraviolet rays, periods of frost and thawing cycles, chemical reagents, and high humidity. Purpose of the mixture:

• preliminary finishing of reinforced concrete;
• concrete repair work;
• leveling procedures for concrete floors and flat surfaces;
• decorative works on reinforced concrete.

Composition of EMACO S88C

The form of the material is a mixture ready for immediate use. A distinctive feature is active adhesion to concrete and steel. During use it does not delaminate or crack. The filler fractionation is 2.5 mm. Does not contain metal additives or chlorides. The thickness of the laying layer is 25-45 mm. It is applied to the concrete surface using special equipment with a “spray” effect or a mechanical tool - a trowel. Covers existing defects well and, as a rule, does not require applying a second coat.

Specifications

Emaco repair mixtures are used to fill cracks no more than one centimeter wide. This mixture has high adhesion to concrete, brick and reinforcing mesh. The finished composition is able to withstand mechanical loads, is durable and reliable. It is noted that the mixture is easy to install and has sufficient elasticity. This allows the work to be done quickly.

When considering dry mixtures for working with concrete or brick surfaces, you need to know the basic conditions for their proper use:

• Their humidity should not exceed 1 ppm;
• Shrinkage of solutions is unacceptable;
• Entrained air is allowed no more than 5%;
• Frost resistance should be at least F300;
• Products are packaged in open and closed paper bags;
• The repair mixture is fireproof, explosion-proof and non-radioactive;
• The use of the finished mixture must be carried out only in rooms with either an exhaust hood or good ventilation;
• Work must be carried out exclusively with personal protective equipment;
• The dust in the package should not be more than 3-5 mg per cubic meter. m.

Practical materials

According to the production technology of clothing storage devices, all materials must be durable and reliable. Constant high load gradually pushes the bar, which can lead to its breakage. To prevent a sad outcome, it is recommended to take a closer look at the materials for the production of floor and hanging rods:

• Chrome steel is the most common material for clothing storage devices. The raw materials are highly reliable and can withstand heavy loads for a long time. If you install the product correctly, choosing the length of the rod correctly, it will last for many years without a single scratch;
• metal alloys - used for the production of rods for commercial purposes. For example, metal fixtures are well suited for organizing the storage of theatrical costumes, and can also serve as clothing racks in a store. Such a rod will be highly durable, but the appearance will not be attractive due to the lack of coating;
• galvanized steel. The production technology makes it possible to apply a special coating to the steel material, protecting the product from wear and corrosion. A hanging place for storing ties and scarves can be made from this material.

Product varieties

According to the scope of application, the brand’s products are divided into those used for structural repairs (S series with the exception of S 110 TIX, A and P), allowing operation at low temperatures (T series and S 110 TIX mixture) and intended for decorative repairs, finishing and material protection ( Emaco N900, Emaco N 5200, Emaco N 5100). Based on the composition and application method, mixtures are divided into casting (intended for repairing horizontal surfaces) and thixotropic (for repairing vertical surfaces).

For casting

Let's look at the main technical characteristics of casting mixtures:

• MasterEmaco S 466 is a dry mixture with coarse filler (up to 10 mm). Filling depth is from 4 to 10 cm. It is used for repairing large defects; it is not recommended for high-precision repairs and when working in conditions of high acidity.
• Emaco S 488 PG (or polymer cement S88C) – a mixture with fine filler (up to 2.5 mm). Filling depth is from 2 to 4 cm, the restrictions are similar to the previous option.

MasterEmaco S 466

Emaco S 488 PG

• Emaco S 540 FR is a fine-filler composition reinforced with brass-plated steel fibers, which increases strength and reliability. It is used for repairing critical structures and cannot be laid on uncured concrete.
• Emaco S 550 FR - is distinguished by a combination of fine filler and chrome-nickel fiber, which increases the strength and chemical resistance of the material. Used for repairing critical structures in aggressive environments (except acidic).
• Emaco S 5450 PG is a self-leveling mixture with increased crack resistance and filler up to 1.5 mm, pouring depth is from 2 to 20 cm.

Emaco S 550 FR

Emaco S 5450 PG

Emaco S 105 PG – mixture with filler up to 3.5 mm, pouring depth – from 4 to 20 cm.

• Emaco A 640 – used for filling cracks and installing metal structures up to 1 cm thick.
• Emaco T 1200 PG – composition with filler up to 2.5 mm, pouring depth from 1 to 10 cm, can be used at low temperatures (down to – 10°C).

Emaco A 640

Emaco T 1200 PG

• Emaco T 1400 FR is a filler up to 2.5 mm in size, combined with a metal reinforcement, which allows the mixture to be used for repairing critical objects. The depth of pouring the mixture is from 1 to 10 cm; it can also be used at low temperatures (down to – 10°C).
• Emaco T 545 – thanks to the use of magnesium phosphate cement, it can be laid even at temperatures down to – 20°C. Filler size – up to 4 mm, filling depth – up to 3 cm.

This mixture cannot be used on surfaces containing zinc or carbon.

Emaco T 1400 FR

Emaco T 545

For plaster

It is worth evaluating the properties of brand mixtures applied by plastering:

• Emaco S488 (known as S88) is a thixotropic version of S 488 PG.
• Emaco S560 FR – similar in composition and properties to S 550 FR, application thickness – from 2 to 6 cm.
• Emaco S 5300 – has a reduced density and increased crack resistance, application thickness is from 0.5 to 7.5 cm.

Emaco S560 FR

Emaco S 5300

• Emaco S 5400 is a mixture with increased resistance to cracks, application thickness is from 0.5 to 5 cm.
• Emaco P 5000 AP – designed to protect reinforcement in reinforced concrete structures.
• Emaco T 1100 TIX – filler – up to 2.5 mm, layer thickness – from 1 to 10 cm, can be used at low temperatures (down to – 10°C).
• Emaco T 1101 TIX is a variant of the previous mixture with a layer thickness of 4 to 13 cm.
• Emaco S 110 TIX is a polymer-cement mixture with a layer thickness of 2 to 4 cm.

Emaco T 1100 TIX

Emaco P 5000 AP

Materials for structural repairs EMACO (Emako) and EMACO Nanocrete (Emako nanocrete)

Materials for structural repair of concrete are intended for reconstruction of the main load-bearing elements of structures, restoration of geometric dimensions and original strength characteristics of structures. EMAKO concrete mixtures are specially designed for structural repairs; they have high adhesion and no shrinkage due to the use of a complex of special additives. This allows the repair layer to work together with the structure. EMACO repair mortars are made on the basis of Portland cement with a standardized mineralogical composition, fractionated sand, modifying additives and polymer fiber. Polymer fiber prevents the appearance of shrinkage microcracks in concrete, and the cement base ensures compatibility with the material of the structure being repaired. EMACO mixtures are produced in the form of dry powder, packaged in three-layer bags of 25-30 kg. They differ in the thickness of application, the size of the aggregate, the presence of metal fiber and the method of installation - cast compositions for vibration-free pouring into formwork and thixotropic compositions for application by plastering.

The use of nanotechnology in EMACO Nanocrete compositions has made it possible to achieve increased resistance to cracking and shrinkage. These are unique fast-hardening materials with the ability to apply thick layers to vertical and ceiling surfaces.

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About the brand

Emaco is a sub-brand under which the world-famous BASF corporation produces building materials. We sell mixtures for the repair of concrete and reinforced concrete structures. All brand products consist of Portland cement with the addition of sand with a diameter of up to 10 mm, polymer fiber and modifiers, and do not contain environmentally hazardous substances.

Emaco products practically do not shrink, completely fill the volume of the defect and have excellent adhesion to the materials being repaired.

Such characteristics of the mixtures ensure the reliability of repairs performed with their help and can significantly extend the service life of restored buildings.